Mastercam 2

Course Content:

Advanced Toolpath Strategies

• Creating and optimizing high-efficiency toolpaths (e.g., Dynamic Milling, OptiRough)

• Multi-surface and 3D contour toolpath programming

• Rest machining and toolpath linking for reduced cycle times

3D and Multiaxis Machining

• Programming for 4-axis and 5-axis simultaneous toolpaths

• Swarf, rotary, and multi-axis contouring strategies

• Tool orientation control and collision avoidance in complex setups

Custom Post Processing and Code Optimization

• Modifying and using custom post processors for specific machines

• Fine-tuning G-code output for efficiency and machine compatibility

• Adding manual edits for machine-specific operations or logic

Advanced Tool Library and Tool Management

• Creating and managing complex custom tool assemblies

• Integrating tool vendor data and feeds/speeds into tool definitions

• Using advanced toolpath filters and holder collision checks

Complex Geometry and Surface Machining

• Importing and preparing complex models (e.g., STL, Parasolid) for machining

• Using surface/solid selection tools for selective machining

• Managing transitions, blends, and steep/shallow area machining

Advanced Stock Setup and Simulation

• Setting up and verifying irregular stock shapes

• Simulating multi-operation and multi-setup processes

• Analyzing toolpath efficiency and material removal rates

Custom Workholding and Fixturing Strategies

• Designing and integrating fixtures into machining simulation

• Programming around clamps, vices, and custom workholding

• Managing multiple setup locations and orientations

Mastercam Add-ons and Automation

• Using Productivity+ or Renishaw probing integration

• Automating repetitive programming tasks with scripting or templates

• Working with Mastercam Mill-Turn, Router, or Lathe modules as needed

Shop Floor Documentation and Communication

• Generating setup sheets, tool lists, and simulation videos

• Documenting operation sequences and setup instructions for machinists

• Version control and file management for collaborative environments

Troubleshooting and Process Optimization

• Diagnosing post-processor or output issues

• Reducing cycle time through feed rate, lead-in/out, and step-down optimization

• Managing tolerance, scallop height, and surface finish tradeoffs