Contact ALIC: alic@allegheny.edu

SolidWorks 2

$850.00

This advanced-level course is designed for students and professionals aiming to deepen their proficiency in SolidWorks with a focus on manufacturing applications. Building upon foundational and intermediate skills, the course explores complex part and assembly modeling, advanced surface design, mold and tool creation, and design automation techniques. Emphasis is placed on design for manufacturability (DFM), tolerancing, simulation, and preparation for CAM and production workflows. Students will engage in hands-on projects that mirror real-world engineering and fabrication challenges, producing detailed, production-ready designs and documentation. Ideal for those preparing for careers in precision machining, product design, or tooling and fabrication industries.

Dates: March 11th – April 3rd, 2026 (Tuesday/Thursday, 4:00 pm – 6:00 pm)

 

Course Content:

Complex Part Modeling

  • Creating intricate parts using advanced features: sweeps, lofts, boundary surfaces

  • Multi-body part design for complex assemblies and mold cores/cavities

  • Managing and editing complex design histories efficiently

Surface Modeling for Manufacturing

  • Building and modifying complex freeform surfaces

  • Repairing and closing imported surface geometry for manufacturing use

  • Creating hybrid solid/surface models for CNC or mold design workflows

Top-Down and In-Context Assembly Design

  • Designing components in the context of assemblies

  • Managing external references and breaking links for production files

  • Creating master model workflows for derived part creation

Advanced Mating and Motion Simulation

  • Applying limit, gear, and path mates for complex motion

  • Simulating moving assemblies for interference and clearance analysis

  • Using Motion Study for mechanism analysis and design validation

Sheet Metal and Weldment Mastery

  • Designing manufacturable sheet metal parts with custom bend tables

  • Creating complex sheet metal enclosures with forming tools

  • Advanced weldment design, including custom profiles and frame structures

Mold and Tool Design Principles

  • Core/cavity creation using parting surfaces and shut-off surfaces

  • Mold base assembly and draft analysis

  • Using split lines and tooling features for injection molding design

Design Automation and Configuration Management

  • Using equations and global variables to control model behavior

  • Creating complex configurations for product families or variants

  • Automating design changes with design tables and DriveWorksXpress

Advanced Drawing and Detailing Techniques

  • Creating production-ready drawings with full GD&T, weld, and surface finish symbols

  • Managing drawing views of complex assemblies and configurations

  • Detailing exploded views, cut lists, and custom BOMs for shop floor use

Simulation and Design Validation

  • Running static, thermal, and frequency analyses with SolidWorks Simulation

  • Applying fixtures, loads, and mesh controls for manufacturable results

  • Interpreting simulation outputs for stress, displacement, and factor of safety

CAM Integration and Manufacturing Prep

  • Preparing SolidWorks models for CAM software (e.g., Mastercam, SolidWorks CAM)

  • Defining manufacturing features like CNC-ready surfaces and tool paths

  • Understanding model tolerances and annotations for seamless CAM transfer

File Management and Collaboration

  • Using Pack and Go, Design Binder, and revision control

  • Managing references and using PDM systems for team-based manufacturing

  • Exporting clean, manufacturable files for CNC, 3D printing, or fabrication (STEP, IGES, DXF)