PLC 1 – Fundamentals

Course Content:

• Overview of PLCs and Their Role in Manufacturing

  • Purpose and advantages of PLCs in industrial automation

  • Comparison with traditional relay-based control systems

• PLC Hardware Components

  • Central processing unit (CPU)

  • Input/output (I/O) modules

  • Power supplies and communication ports

  • Sensors and actuators

• Basic Electrical Concepts for PLCs

  • DC and AC voltage basics

  • Wiring diagrams and ladder logic interpretation

  • Safety procedures when working with electrical systems

• Introduction to PLC Programming

  • Programming languages with a focus on ladder logic

  • Basic instructions: contacts, coils, timers, counters

  • Boolean logic operations

• PLC Software and Interface

  • Use of industry-standard PLC programming software

  • Downloading and uploading programs to PLCs

  • Monitoring and troubleshooting programs in real time

• Input/Output Configuration and Addressing

  • Digital vs analog inputs and outputs

  • Assigning and referencing I/O addresses in ladder logic

• Basic Troubleshooting and Diagnostics

  • Interpreting error codes and status indicators

  • Using software tools to identify and fix common faults

• Simple Control Applications

  • Developing and testing programs for basic operations like motor control, conveyors, and sensors

  • Hands-on practice with simulations and/or lab equipment

• Industrial Communication Basics

  • Introduction to PLC networking (Ethernet/IP, Modbus)

  • Overview of Human Machine Interfaces (HMIs)

• Workplace Safety and Best Practices

  • Lockout/tagout procedures

  • Safe wiring and grounding practices

  • Industry standards and regulations (e.g., OSHA)